- ISO 9001 Certified · Global Engineering Since 1980
Plastic Recycling & Pelletizing Lines
Shredding, washing, drying and pelletizing lines that turn post-consumer and industrial plastic waste into clean recycled granules (plastic dana) ready to sell.
- PE · PP · PET
- Wash + pelletize
- Built to your waste
Waste → dana
Recycled granules
PE · PP · PET
Common plastics processed
Wash lines
Float-sink & friction washing
Extrusion
Melt filtration & pelletizing
Turnkey
Install, train & support
Clean Granules From Plastic Waste
Recycled plastic granules — known locally as plastic dana — are only valuable when they are clean and consistent. A SEMZON recycling line is configured around your waste stream: film, bottles, crates, bags or industrial scrap.
The line opens and sorts bales, shreds the plastic, removes dirt and labels in float-sink and friction washers, dries the flakes in a centrifugal dryer, then melts, filters and extrudes them into strands or water-ring cut pellets that are bagged for sale.
We manufacture conveyors, tanks, washers, frames and control panels in Lahore and integrate the extrusion and pelletizing section, so you deal with one supplier from layout to commissioning.
- Film, bottles, crates & scrap
- Shredders & crushers
- Float-sink & friction washing
- Centrifugal drying
- Extrusion with melt filtration
- Granule bagging
Lines configured around your waste stream
How a Plastic Recycling Line Works
Eight stages turn mixed plastic waste into clean granules. The numbers on the diagram match the steps below.
- Click the diagram to enlarge
- Download catalogue (PDF)
- Tap the diagram to enlarge
- Download catalogue (PDF)
Stage-by-Stage Process
Sorting
Bales are opened and the plastic is sorted by type and colour on a sorting belt. Metals, paper and other contaminants are removed by hand or by magnet.
Shredding
A shredder or crusher cuts bottles, film and rigid parts into flakes of a uniform size for washing.
Float-sink washing
In the washing tank, light polyolefins float while heavy contaminants and other plastics sink. Paddles keep the flakes moving forward.
Friction washing
A high-speed friction washer scrubs off labels, glue and fine dirt that soaking alone cannot remove.
Drying
A centrifugal dryer spins water out of the flakes so the extruder receives dry, free-flowing material.
Extrusion & filtration
The flakes are melted in a single-screw extruder. A screen changer filters the melt to remove remaining contaminants.
Pelletizing
The melt is cut into uniform pellets by a water-ring or strand pelletizer and cooled with water.
Granule bagging
Pellets are dried, stored and filled into jumbo bags or 25 kg bags — ready to sell to film, pipe and moulding manufacturers.
Equipment in a Recycling Line
Shredders & crushers
Sized for film, bottles, crates or industrial scrap.
Washing tanks
Float-sink separation with paddle conveying.
Friction washers
High-speed scrubbing removes labels and glue.
Centrifugal dryers
Dry flakes before extrusion.
Extruders
Single-screw extrusion with melt filtration.
Pelletizers
Water-ring or strand pelletizing systems.
Conveyors & silos
Belt, screw and pneumatic conveying.
Control panels
MCC and PLC panels built in-house.
Plastics We Recycle
Common waste streams and the typical route through the line.
| Material | Typical waste | Route | Output |
|---|---|---|---|
| LDPE / LLDPE | Film, shopping bags, agricultural film | Shred → wash → dry → extrude → pelletize | Granules for film & bags |
| HDPE | Bottles, crates, drums | Crush → wash → dry → extrude → pelletize | Granules for pipes & moulding |
| PP | Woven bags, crates, caps | Shred → wash → dry → extrude → pelletize | Granules for moulding & raffia |
| PET | Beverage bottles | Crush → hot & friction wash → dry | Clean PET flakes |
Capacity and equipment are configured for each project. Send us your waste type and target output for a quotation.
Related Solutions & Industries
Wood pellet plants that turn sawdust and crop residue into fuel.
SSP, BOP, NPK and compost fertilizer plants, plus grain pre-cleaning.
Recycling
Questions
Straight answers to the questions our engineers hear most about plastic recycling machinery.
Still have questions?
Talk directly with our engineering team for a tailored consultation.
What is the price of a plastic dana making machine in Pakistan?
It depends on the plastic type, hourly output, how dirty the waste is (washing scope) and the extrusion and pelletizing section. Share your waste type and target output and we will quote a complete line.
Which plastics can your lines recycle?
LDPE and LLDPE film, HDPE bottles and crates, PP woven bags and crates, and PET bottles to flakes. Each material gets the shredding and washing set-up that suits it.
Do I need a washing line?
If your waste is post-consumer (used film, bottles or bags), yes — dirt and labels must be removed before extrusion. Clean industrial scrap can often go straight to shredding and extrusion.
Do you install and train our operators?
Yes. We install, commission and run the line with your team until operators are confident, and we support you with spare parts afterwards.
- Start Your Project
Let’s Build Your Industrial Solution
Tell us about your capacity, raw material and site. Our engineering team will design a custom turnkey solution tailored to your exact requirements and budget.